Factory Visit & Quantity Confirmation

We begin by verifying the total produced quantity against the client’s purchase order. We also check batch organization based on:

• Size (e.g., 600x600mm, 600x900mm)
• Finish (stone-look, matte, textured)
• Thickness (typically 20mm or as specified)

01

Warehouse Stock
Condition Check

Our inspector verifies:

• Safe and even stacking of heavy boxes
• Pallet wrapping and storage conditions
• Batch/shade stickers and identification

02

Random Sampling –
AQL Method

Boxes are selected from different pallets and levels using AQL-based random sampling to ensure inspection coverage across the entire production.

03

Box Weight
Verification

Due to the heavier nature of pavers, we:

• Weigh boxes using industrial-grade digital scales
• Ensure correct piece count
• Check for overfilled or under-packed boxes
• Detect moisture-related weight inconsistencies

04

Transfer to
QC Zone

Selected boxes are moved to a clean, level surface in the factory’s QC area for full visual and technical assessment.

05

External Box &
Labeling Check

We verify that each box is correctly labeled with:

• Product code and size
• Factory logo or private label branding
• Batch/shade number
• Manufacturing date

This helps prevent errors during dispatch or client warehousing.

06

Internal Packaging
Quality Inspection

We inspect:

• Use of foam spacers or separators (to avoid edge damage)
• Proper alignment of 20mm tiles inside boxes
• Box strength and corner integrity (especially for heavy pavers)

07

Tile Laying & Visual
Surface Inspection

Tiles are laid out to simulate real usage (e.g., garden or patio flooring). We inspect:

• Surface uniformity (texture, tone, anti-slip finish)
• Defects like air bubbles, chips, corner damage, or sharp edges
• Design consistency (stone, wood, or concrete finish alignment)
• Edge finish — especially for rectified pavers

This step ensures that all visual elements perform well when installed side-by-side.

08

Master Sample
Comparison (if applicable)

If the client has provided a reference sample, we compare:

• Color tone
• Surface texture and finish
• Edge and thickness details
• Anti-slip coating consistency

09

Technical Testing & ISO-Based
Performance Checks

Using multiple-point measurements, we check:

• Size, Thickness & Diagonal Accuracy (ISO 10545-2)
• Flatness & Warpage (ISO 10545-2)
• Water Absorption (ISO 10545-3)
• Breaking Strength & Load-Bearing Capacity (ISO 10545-4)
• Deep Abrasion Resistance (ISO 10545-6)
• Anti-Slip Resistance (DIN 51130 / R Rating)
• Scratch & Impact Resistance (Mohs & Drop Test)

10