Ceramic wall tiles are a popular choice for residential and commercial interiors, offering versatility in design and visual appeal. However, maintaining precision in sizing, surface finish, and structural integrity is essential to achieve flawless installations.
At AQS, we implement a rigorous inspection process to ensure each batch meets both aesthetic and technical standards. Our comprehensive checks cover dimensional accuracy, glaze consistency, and durability, safeguarding against defects that could impact installation quality or long-term performance.
The inspection begins by verifying that the produced quantity matches the purchase order. This confirms readiness for inspection and helps avoid quantity-related discrepancies
Our inspector visits the factory warehouse to physically verify the available finished stock and ensure it is segregated and identifiable for inspection.
Using AQL sampling standards, we randomly select boxes from different pallets and batches. This ensures the inspection covers the full production range, not just handpicked pieces.
We weigh each selected box using a digital scale to check for:
Any deviation is flagged immediately.
Selected boxes are transferred to the factory’s QC area, where sufficient space, lighting, and flat surfaces are available for proper inspection.
We verify:
This ensures packaging and design match the client’s approved artwork.
Before removing tiles, we inspect the internal packing quality, including:
Good internal packing is critical to prevent damage during transit.
Tiles are laid out side-by-side to simulate real-world installation. We check:
This step reveals actual visual behavior of the tiles once installed.
We compare the production tiles with the client-approved master tile to ensure:
Any variation is documented with photos and shared with the client for confirmation.
Using multiple-point measurements, we check:
All inspection findings — including visuals, measurements, test results, and remarks — are compiled into a detailed inspection report. This report is shared with the client within 24 hours, enabling informed decisions for shipment approval or necessary corrections.
Ceramic wall tiles are often used in high-visibility areas where even minor defects can be highly noticeable, impacting the overall aesthetic and installation quality. At AQS, we meticulously inspect each tile for dimensional accuracy, surface consistency, and structural integrity to prevent issues such as uneven joints, mismatched shades, or surface imperfections.
By ensuring defect-free tiles, we help you avoid costly rework, minimize customer complaints, and maintain a strong brand reputation for quality and reliability in demanding markets.